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    Technical Due Diligence
    Modernization, Upgradation
   & Development
    Supplier Assessment &
    Process Audit
     Third Party Inspection
     Cost cutting & Profit Enhancement
     Materials & Process Standardization
     Foundry Engineering & Technical
    Services
     Investigation and Failure Analysis
     Heat Treatment & Microstructure
    Evaluation
     Material Testing
     Guiding & assisting clients for
     acquiring ISO-9000 / QS-9000
     accreditation
   
 
 
Products
 
Metallurgical Consulting Group has advised & carried out both short term & long term projects in the various organizations.

Our Client Profile includes automobile ancillary units, foundries, forging shops, machine tool manufacturers, chemical industries, sheet metal manufacturers, steel suppliers, exporters of finished automobile parts, glass bottle / glass container / tableware manufacturing industries and their supplier chain, textile industries, electronic & telecommunications industries, manufacturers of electrical & electronic equipments & miscellaneous industries.
 

  Technical Due Dilligence

Technical Due Diligence
Technical Evaluation of Suppliers Viz. Steel Plants, Steel Mills, Forge
  Shops, Foundries, Rolling Mills, Materials Testing Laboratories,
  Heat Treatment Shops & Other Component Suppliers.
Technical Audit
Process Engineering and Process Audit
Process advise related to new and existing products
Product Engineering and Product Audit
Metallurgical Solutions & Quality control guidance

 

 
 

  Modernization, Upgradation & Development

Steel Mills
Cast Iron / Steel Foundries
Nonferrous Foundries (Aluminums, Copper etc)
Forging Shops / Heat Treatment Shops
Plant & Machinery
 
 

  Supplier Assessment & Process Audit

Suppliers Technical Evaluation
Supplier Technical Audit
QMS Audit
Process Engineering and Process Audit
Process advise related to new and existing products
Supplier audits & finished component audits are performed under
  our personal guidance, control & involvement in the total
  professional manner & shall be maintained strictly confidential
 
 

  Third Party Inspection

Metallurgical Inspection of castings, forgings, sheet metals parts
etc
Hardness, mechanical properties, chemical analysis,microstructure,
internal / surface defects, grain flow etc.
Layout Inspection
Dimensional inspection
Sampling Inspection
Ongoing quality monitoring
Preshipment inspection
 
 

  Cost cutting & Profit Enhancement by Scale prevention due to application of protective coatings in

Hot Rolling
Hot Forging
Heat treatment viz. Normalizing, Annealing etc.
Anti Nitriding, Anti Carburising
Refractory Linings

 

 
 

   Materials & Process Standardization

MOC – Material of Construction
Material & Process Standardisation
Development of Powder Metal Components for Automobile
applications
Substitution of Auto Components by Powder Metal Components
Development of Microalloy Steels / Forgings for Automobile
Components
Identify Equivalents between Indian & Foreign Specifications
Identify or Prepare Material And Process Specifications
Determine The Right Material For A Component
Process Control Optimization
Develop Non-Destructive Testing Procedures
Select Coatings For Corrosion Or Abrasion Resistance
Write Specifications And Advise On Product Development
Material Characterization, Selection, And Compatibility
  Assessment
 
 

  Foundry Engineering & Technical Services

Metallurgical consultation to Cast Iron, Ductile Iron, Steel &
  Nonferrous foundries
Foundry operations - Quality audits, Technical audits and
  assessments
Technical due diligence consultation - foundry evaluation
Metallurgical consulting to casting buyers
Metallurgical consulting to casting suppliers
Casting specification development
Weld procedure development
and application of melting procedures
Technical support to companies specifying castings
Development of heat treat procedures to maximize mechanical
  properties
 
 

   Investigation and Failure Analysis

Warranty Claims Reduction

Problem Solving & Trouble Shooting

Proper Diagnosis of the Failures / Problems

Arriving at the Root Cause & offering Correct Solutions

 
 

   Heat Treatment & Microstructure Evaluation

Designing of new, alternate Cost Effective Heat Treatment
  Processes

Knowledge Integrated Solutions to Heat Treatment Process &

  Problems

Offer Expertise in the areas of Carburising, Induction Hardening,

Carbontriding, Annealing, Hardening,Tempering, Spheroidised

  Annealing, Vacuum / Salt Bath Hardening, Solution Treatment of
  Low, Medium and High Carbon and Alloy Steels
 
 

  Material Testing

During the course of Consulting, independent and confidential
  tests are performed at NABL / ISO – 9002 accredidated Laboratories.

However, to comply with our system & to ensure the reliability of test

  results, the testing is carried out at our approved Laboratories as per

our instructions. The testing operations are guided, supervised &

witnessed by our highly experienced professionals.

Our professionals also exclusively do the interpretation of the
  results.
 
 

  Guiding & assisting clients for acquiring ISO-9000 / QS-9000      accreditation

Guiding & Assisting Clients for preparing Materials Standards,
  Process Standards, Inspection Standards & other quality

parameters for acquiring ISO-9000 / QS-9000 accreditation

 
          Approved Technical Expert for Quality Management Systems and Environment
            Management Systems by -
 
TGA Germany
(German Association for accreditation, Gmbh)

on behalf and for
ROYALCERT International, Turkey
www.royalcert.com